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[2nd OLED KOREA Conference] Visionox Reveals Core Keyword for Flexible OLED Surge

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On February 24, Dr. Xiuqi Huang, Visionox’s general manager, gave a keynote speech at the 2nd OLED KOREA Conference (Feb 24-25). With the presentation title of Development of AMOLED Display: From Rigid to Flexible, Dr. Huang discussed how the flexible display was introduced and its future.

 

Flexible display is expected to solve CRT’s heavy weight, and FPD’s design limitation. Key issues include thin film formation process, structure that can withstand bending, and materials with high tensile strength. Dr. Huang emphasized that OLED is a display that can solve all 3 issues.

 

In order for flexible OLED to make the leap, Dr. Huang announced that 7 technological developments need to be carried out: encapsulation, TFT backplane, array design, flexible technology, flexible substrate, stress management, and module integration.

 

Visionox first developed flexible OLED in 2001, and revealed 5.2 inch flexible AMOLED of rollable type with 3 mm curvature radius and 20 um thickness in July 2015. They are aiming for mass production within 2 years.

 

Regarding OLED mass production, Dr. Huang revealed that the Gen 5.5 AMOLED mass production line phase1 4K will be increased to 15K until 2016, and Gen 6 AMOLED mass production line is expected to be in operation in 30K volume in 2017.

 

Looking Ahead to 2016 OLED Industry through Keywords

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  1. Flexible AMOLED Investment

In 2016, flexible AMOLED mass production line investment is expected to be actively carried out by Samsung Display, LG Display, BOE, and Japan Display. For Samsung Display to apply flexible AMOLED panel to the new Galaxy model, the mass production line investment is necessary. If they supply flexible AMOLED panel to Apple, volume of the flexible AMOLED mass production to be invested in 2016 is estimated to be grow significantly. LG Display also is expected to actively carry out flexible AMOLED line manufacturing equipment order for Gumi’s P6 line, as well as additional flexible AMOLED mass production line investment following Apple’s demand. BOE is estimated to seriously begin orders for Chengdu’s Gen6 45K flexible AMOLED mass production line.

 

  1. P10

With the announcement of new factory establishment and 1.84 billion KRW investment for part of facilities in Q4 2015, as the first step of the investment, LG Display began site construction for P10 line factory that can produce large area panel. However, the investment direction has not yet been decided. P10 could be directed to only producing large area LCD panel, large area OLED panel, small-to-medium size OLED panel, or large area and small-to-medium size OLED panel simultaneously. China’s Gen8 LCD facilities investment is quite advanced and BOE’s Gen10.5 LCD line investment has also been confirmed. As such how much LG Display’s large area LCD can bring profit has to be carefully considered. Additionally, with the increase of OLED TV consumption and the supply of OLED panel to Apple practically confirmed, OLED investment is essential. P10, Gen11 line, is the world’s largest factory site, and depending on the investment direction in 2016, it is estimated to affect OLED market’s opening time.

 

  1. Chinese OLED

Everdisplay is supplying AMOLED panel to some several Chinese set companies, and Visionox is also expected to actively supply AMOLED panel from 2016. As such, most of Chinese OLED panel companies’ OLED mass production preparation is anticipated to conclude in 2016. Accordingly, second investment by companies including Everdisplay, Visionox, and Tianma is analyzed to be possible and serious movement by China’s OLED industry could occur.

 

  1. Evaporation Equipment

Flexible AMOLED mass production line investment by Samsung Display, LG Display, Japan Display, and BOE, and other Chinese OLED panel companies’ additional installation are expected to be actively carried out from 2016. Amidst this, order of evaporation equipment, OLED production’s essential component, is expected to be an issue.

 

Evaporation equipment currently being used in mass production is mostly Japanese Canon Tokki’s. As this evaporation equipment has been verified in mass production, it is estimated that most companies, including Samsung Display, LG Display, BOE, and JDI, will want to order Canon Tokki’s evaporation equipment. However, as the production capa. of Canon Tokki’s evaporation equipment is limited, the issue is expected to be which panel company will be able to order early. At the same time, this could be a new opportunity for Korean evaporation equipment companies.

 

  1. Samsung OLED TV

At present, the TV industry trend is moving to OLED from LCD. Accordingly, Samsung Display is continuing research to resume their large area OLED for TV panel business. It is analyzed that Samsung Display possesses RGB OLED technology that uses SMS evaporation method, white OLED, and solution process OLED technology. However, as each technology has its drawbacks, they are carefully considering future directions. First, RGB OLED technology is estimated to lack Gen8 mother glass substrate evaporation equipment at present. Solution process OLED method has low material performance. For white OLED, as the key patents are owned by LG Display, technology that avoids these has to be first developed. Therefore, much attention is focused on which technology Samsung Display will use and invest in production line to enter the TV market.

New Products to be Released Using Visionox’s AMOLED Display

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On Dec. 25th, Visionox announced that two products using its display panels will soon be released, including a 5.5 inch AMOLED display applied to high-end smartphone, and a 1.45 inch AMOLED display applied to smartwatch.

 

5.5 inch AMOLED Display Panel, Source : Visionox

5.5 inch AMOLED Display Panel, Source : Visionox

 

It is noted that the 1.45 inch AMOLED display has a display resolution of 272X340 and pixel resolution of 300 ppi, which reaches the highest pixel resolution in the domestic similar products. The thickness is less than 1 mm and the frame is only 1.5 mm. Furthermore, this display also offers MIPI and SPI interface functionality.

 

1.45 inch AMOLED Display Panel, Source : Visionox

1.45 inch AMOLED Display Panel, Source : Visionox

 

The smartwatch using 1.45 AMOLED display will be on sale in mainland China during the Spring Festival 2016 and the smartphone using 5.5 AMOLED display will be released to overseas market in Mar. 2016

Visionox Reveals 604PPI High Resolution AMOLED

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On November 12, Visionox announced that they recently developed 604ppi (approximately 4.85inch) high resolution full color OLED panel through FMM (fine metal mask) using evaporation technology.

 

Visionox Z-Type(Source : OLED-info)

Visionox Z-Type(Source : OLED-info)

 

In 2014, Visionox developed 570ppi RGB AMOLED panel with newly developed pixel structure, Z-Type. This Z-Type arrangement had larger blue sub-pixel with green and red sub-pixels beside it. The new panel has resolution of 604ppi which is a 35ppi increase from the 2014 panel. With this new reveal, Visionox displayed their high resolution OLED technology improvement.

 

The 604ppi panel combined the self-developed pixel layout under proprietary intellectual property rights and co-developed Chinese FMM. The resolution is 2,560 × 1,440, manufactured using real RGB method and not pentile.

 

Chinese companies are developing their high resolution AMOLED panel technology at a fast pace. In August, EverDisplay presented 734ppi 6inch panel, and the technology difference with Korean panel companies is rapidly decreasing.

 

Visionox revealed that this OLED panel shows Visionox’s research development for high resolution OLED is continuing and aptly demonstrated the current results.

 

604 PPI High Resolution Display Panel (real RGB) (Source: Visionox)

604 PPI High Resolution Display Panel (real RGB) (Source: Visionox)

How Can Small and Medium-Sized OLED Panel Companies Survive?

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With the great increase of interest in flexible OLED from China and Taiwan’s small and medium-sized panel companies, diverse issues related to this are emerging.

 

Recent smartphone trend is moving from high resolution and specs toward diverse designs such as curved or bendable/foldable and flexible display that can differentiate applications. AMOLED flexible display is currently being applied to smartphone and smartwatch. However, only 2 companies, Samsung Display and LG Display, are supplying these high spec flexible AMOLED panel.

 

Small and medium-sized panel companies do not have the technology to mass produce high performance flexible AMOLED panel and cannot invest in mass production. For these reasons, Chinese and Taiwanese small and medium-sized companies are aiming for finding new applications where flexible PMOLED or low resolution flexible AMOLED can be applied and make mass production investment. Accordingly, set companies’ interest in flexible OLED applied application is also increasing.

 

Additionally, companies are in agreement that yield of flexible PMOLED that is applied to some smartbands does not meet demand. Taiwan’s wisechip and RiTdisplay, key PMOLED companies, are concentrating on developing flexible PMOLED and flexible OLED lighting. Taiwan’s AUO and Innolux, and China’s Visionox and EDO are also among those that are developing wearable flexible AMOLED.

 

Diverse application development where lower resolution flexible AMOLED, flexible PMOLED, or flexible OLED lighting, instead of expensive high-end smartphone and smartwatch, can be applied is essential. The outcome of this is forecast to greatly affect the growth of small and medium-sized OLED panel companies.

Visionox Unveils Newest Flexible AMOLED Panel

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On July 10, Visionox unveiled newest flexible AMOLED panel of rollable type through their website. The unveiled flexible AMOLED has the curvature radius of 3mm with 20um of thickness, and can be curled into a cylinder

Visionox Unveils Newest Flexible AMOLED Panel

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On July 10, Visionox unveiled newest flexible AMOLED panel of rollable type through their website. The unveiled flexible AMOLED has the curvature radius of 3mm with 20um of thickness, and can be curled into a cylinder

Visionox Unveils Newest Flexible AMOLED Panel

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On July 10, Visionox unveiled newest flexible AMOLED panel of rollable type through their website. The unveiled flexible AMOLED has the curvature radius of 3mm with 20um of thickness, and can be curled into a cylinder.

 

Visionox revealed that they are “concentrating on flexible AMOLED development and aiming for mass production within 2 years”.

 

Not only are Visionox working on flexible AMOLED panel development, they are also participating in international flexible display standardization and diverse international standards establishment on OLED. Visionox is scheduled to begin active mass production of mobile rigid AMOLED panel from Kunshan’s Gen5.5 line.

 

Visionox’s Flexible AMOLED Panel, Source: Visionox

Visionox’s Flexible AMOLED Panel, Source: Visionox

 

Chinese Panel Company, Reborn as Center of Mobile Device Display Market?

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Truly’s OLED panel mass production is smoothly being carried out. According to OFweek, Zhang Jintao (Senior Manager of Truly) revealed on May 20 that ‘the construction of Phase I of the company’s AMOLED production plant will be completed in June, and the equipment will be installed in October’. He also added that the production line will begin operation in the first quarter of 2016 after passing through tests.

 

Truly’s AMOLED project was approved by EIA (Energy Information Administration) in May 2014, and began line construction in July. The investment cost is approximately 63,000,000 yuan. For mass production, Truly purchased Samsung Display Gen4.5 line’s LTPS equipment, and ordered SFA’s evaporator. The total area of mass production line is 310,000m2, and total capa. is 30K.

 

Mobile device AMOLED panel companies in China are Visionox, EverDisplay, Tianma, Truly, and BOE. Visionox and EverDisplay are in the process of mass production using evaporators of SNU Precision and ULVA respectively, and supplying panels to several companies. Tianma and BOE are aiming for mass production in the second quarter of 2015.

 

At present, Samsung Display is occupying over 90% of total mobile device display market. However, as Chinese panel companies are expected to actively begin mobile device AMOLED panel mass production from 2016, it is estimated that there will be a significant change to the market flow.

Visionox, Close to High Resolution AMOLED Panel Mass Production

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Visionox is earnestly developing high resolution flexible AMOLED panel with impending active AMOLED mass production. In CITE 2015 (April 9 – 11), held in Shenzhen in China, Visionox exhibited AMOLED product and OLED lighting.

 

AMOLED Display Panel by Visionox

AMOLED Display Panel by Visionox Source: Visionox

 

According to Visionox, although they cannot reveal detailed specifications as it is a newly developed prototype, they solved color shift issue and produced high resolution panel using high pixel arrangement technology. As a next generation product, flexible AMOLED mass production line is being considered.

 

In April 2014, Visionox developed 4.3inch 570ppi resolution AMOLED panel by developing new pixel formation technology. Additionally, Visionox established first Gen5.5. AMOLED mass production line at the end of 2014 and is preparing for active mass production. Mass production capacity is 15K and the products will be used in devices such as mobile phones.

 

OLED Light by Visionox

OLED Light by Visionox Source: Visionnox

 

Visionox is also focusing on OLED lighting panel industry. In 2009, Visionox produced first OLED decoration lighting products in Mainland China. Visionox is aiming for OLED lighting panel mass production in 2017, and working on improving lifetime and luminous efficiency.

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