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DuPont Displays Opens OLED Materials Scale-Up Facility for Next Generation TVs

On 30 September (local time), DuPont Displays announced the opening of a state-of-the-art, scale-up manufacturing facility designed to deliver production scale quantities of advanced materials that enable large-format, solution-based printed OLED displays.

 

These materials are designed to help manufacturers develop OLED displays that are brighter, more vivid, longer lasting and significantly less expensive than the OLED TVs on the market today.  The facility is located at the DuPont Stine-Haskell Research Center (Stine-Haskell) in Newark, Del., near DuPont’s global headquarters in Wilmington, US.

 

DuPont’s new scale-up facility is sized to meet the future growth expectations of the OLED TV industry, which analysts predict will increase by over 70 percent for the next several years and will require large quantities of highly sophisticated OLED materials. This new OLED facility at Stine-Haskell has large-scale formulation systems and can support simultaneous production of multiple product lines.

 

“Materials are critical to the performance of an OLED TV and we are confident that DuPont has the best performing solution OLED materials available in the market today,” said Avi Avula, global business director, DuPont Displays.  “Our vision is that OLEDs will become the display standard and to make that vision a reality, we are focused on helping our customers bring the cost of large sized OLED TVs down to less than $1000 by 2020.”

[IFA 2015] Panasonic OLED TV

Panasonic that used to lead Japanese electronics industry with Sony is focusing more on OLED TV industry. Until IFA 2014, Panasonic exhibited self-made OLED TV using oxide TFT and solution process OLED technology. However, since CES 2015 Panasonic presented LG Display’s WRGB OLED panel applied OLED TV. It is unusual to introduce OLED TV through IFA 2015 when Panasonic is only selling TV domestically and stopped TV business abroad. According to Panasonic the company is planning to mass produce within 2015.

 

OLED TV revealed in IFA 2015 is a CZ950 model with 4K resolution. It is interesting to note that special material is used to cover the back of the set to give a furniture look.

 

Panasonic OLED TV, IFA 2015

Panasonic OLED TV, IFA 2015

 

Panasonic OLED TV, IFA 2015

Panasonic OLED TV, IFA 2015

 

Panasonic is also presenting OLED TV and LCD TV in darkroom to demonstrate OLED TV’s superiority in contrast ratio.

New Solution for Next Generation OLED Lighting

Professor Lee Taek Seung of Chungnam National University

Professor Lee Taek Seung of Chungnam National University

 

Professor Taek Seung Lee and Jongho Kim (Chungnam National University’s Department of Advanced Organic Materials and Textile System Engineering), and Professor Jin Sung-Ho and Park Juhyeon (Pusan National University’s Graduate Department of Chemical Materials, and Institute for Plastic Information and Energy Materials) authored a paper titled ‘Synthesis of conjugated, hyperbranched copolymers for tunable multicolor emissions in light-emitting diodes’. For 2015 June issue, Polymer Chemistry, published by the Royal Society of Chemistry, selected it as its back cover.

 

The paper discusses research of polymer material applied to solution process and explains that through polymer structure in the form of hyperbranched red, green, and blue monomers, diverse colors, including white, can be actualized depending on the amount of each monomer. Existing OLED lighting used R/G/B or YG/B stacking structure to produce white OLED, complicating the process. Although a method of producing white by combining R/G/B together is being developed, energy displacement between R/G/B can cause unwanted colors. However, if the R/G/B monomers can be introduced to polymer structure as hyperbranched forms as the paper suggests, the energy displacement can be minimized when the polymer solidifies which makes it easier for the colors to be realized.

 

Professor Lee revealed that hyperbranched polymer materials were used in the research and that as white can be produced from just one polymer material, simple process can be used for the production.

 

The patent for this technology has been applied (application number 10-2012-0091350) in Korea. It is anticipated that this will become a key technology for reducing the next generation OLED lighting production cost.

 

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