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Foxconn to Actively Mass Produce phone OLED in 2018…7.2mn for TV in 2025

Hyunjoo Kang /Reporter / jjoo@olednet.com

Foxconn Headquarters, Source: Foxconn

Foxconn Headquarters, Source: Foxconn

With the forecast of gradually bolstered investment in OLED by Foxconn that recently bought Sharp for $ 3.5 billion, there is a possibility that this company could actively mass produce OLED panel for smartphone from 2018.

DigiTimes recently reported their research indicates that Foxconn will actively mass produce OLED panels for smartphone from 2018 and increase the OLED panel mass production in stages.

According to DigiTimes, Foxconn is planning to first mass produce small size OLED panel for smartphone and then begin medium size OLED for tablet, notebook, and TV. In 2021, It is expected to release 3 million units of OLED panel for tablet and notebook, and increase it to 10.4 million units in 2025. Hence, Foxconn is expected to occupy a quite significant amount of market share in future OLED panel market.

IT is estimated to begin releasing OLED panel for TV in 2021. It’s OLED shipment for TV in 2021 is expected to be 252,000 units, but it is estimated to gradually increase to record 7.2 million units per year in 2025.

 

◆ “IGZO Technology to be Applied to OLED”

 

In a recent press conference regarding the Sharp takeover, Hon Hai’s Chairman Terry Gou said that IGZO, which is LCD (liquid crystal display) technology of Japan’s Sharp, is better than OLED, Korea’s newest display technology. He further revealed that future Sharp display will utilize IGZO technology for approximately 60% of the panel and OLED for 40%.

IGZO (indium gallium zinc oxide) display is Sharp’s LCD. IGZO is known to have superior picture quality in comparison to the general LCD, with less power consumption. It is used in the majority of smartphone and tablet PC such as iPad.

As Foxconn’s Sharp is IGZO technology’s leading company, DigiTimes estimates that IT will apply the IGZO backplane technology on OLED panel.

UBI Research, an OLED specializing market research company, explained that as Sharp’s small size LCD process is LTPS based, and can be transformed to OLED line, it will be easier for Foxconn to achieve OLED mass production ability through Sharp. He added that this added Foxconn to the lineup of Samsung Display, LG Display, and Japan Display as the likely supplier for iPhone OLED panel for Apple. Furthermore, he analyzed that although Foxconn and Japan Display are both latecomers in OLED sector, Foxconn is in a more favorable position due to its solid relationship with Apple.

Foxconn’s Takeover of Sharp, Who is the Biggest Casualty?

 

Hyunjoo Kang / Reporter / jjoo@olednet.com

 

Sharp_Head_Office(Source : Wikipedia)

Sharp_Head_Office(Source : Wikipedia)

Following Foxconn’s takeover of Sharp, which company will end up suffering the most?

On March 30, Taiwan’s Hon Hai’s Foxconn agreed to buy Sharp for about $ 3.5 billion. With this decision, there is much focus on how it will affect the global display market.

 

Korean companies leading the global display market such as Samsung Display and LG Display as well as key display companies in Japan, China, and Taiwan are keenly interested in this takeover.

 

Some experts analyze that, out of these companies, the one being most threatened by this takeover will be Japan Display.

 

◆ Japan Display, May Not be Able to Retain OLED Supply for iPhone

 

As it became known that iPhone will replace the LCD panel with OLED for future iPhone, it is expected to create a great business within the OLED market. 3 companies, Samsung Display, LG Display, and Japan Display, have been considered as the most likely supplier for iPhone’s OLED panel.

 

Some media have reported that Samsung Display and Apple have already signed OLED supply agreement, and LG Display and Japan Display are known to be having a heated competition to become the secondary supplier.

 

However, this Foxconn’s takeover of Sharp could break the big 3. Of these, experts estimate that Japan Display is most likely to be pushed out.

 

iPhone’s largest LCD panel supplier is LG Display, with over 50%. Following this, Samsung Display and Japan’s Sharp are the second and third LCD panel supplier for iPhone but the order has not been confirmed.

 

As it became known that Apple will utilize OLED, Japan Display with investment plans for OLED mass production line rose as the possible panel supplier for Apple. Rather than Sharp, Japan Display became a strong candidate for OLED supplier for iPhone along with Samsung Display and LG Display.

 

However, it all changed when Foxconn bought Sharp. Sharp does not have OLED line for mobile device at the moment, but its small device LCD line is LTPS based that could be transformed to OLED. Foxconn, expected to invest in OLED sector, is likely to turn Sharp’s small device LCD line into OLED line.

 

Furthermore, Foxconn is Apple’s key production collaborator. Worse, even Foxconn’s newly bought Sharp is one of Apple’s panel suppliers. Excluding Samsung Display and LG Display with verified OLED technology prowess, Apple could choose Foxconn with closer connections rather than Japan Display as an OLED supplier.

 

One display industry expert explained that Foxconn could push out Japan Display regarding iPhone OLED supplier issue, and even if that does not happen, it will have very narrow standing. He added that although compared to Samsung Display and LG Display, Foxconn and Japan Display are both latecomers in OLED sector, Foxconn is in a more favorable position due to its solid relationship with Apple.

Foxconn Takes Over Sharp…what will happen to Samsung·LG?

Hyunjoo Kang / Reporter / jjoo@olednet.com

Foxconn Decided to Buy Sharp for Approx. $ 3.5 billion, Source: Foxconn

Foxconn Decided to Buy Sharp for Approx. $ 3.5 billion, Source: Foxconn

 

On March 30, 2016, Taiwan’s Hon Hai’s Foxconn agreed to buy Sharp for about $ 3.5 billion. With this decision, there is much focus on how it will affect Korean display and set companies including Samsung and LG.

 

Foxconn, primarily an electronics contractor manufacturer, became responsible for Apple’s iPhone production and continued its growth. The fact that through this takeover Foxconn now possesses display mass production ability can greatly affect Korean companies that are currently leading the display and set market.

 

◆ Competition with Samsung·LG for iPhone Panel Supply Intensifies

 

A possible scenario for future includes Foxconn becoming a strong competitor for Samsung Display and LG Display in smartphone OLED sector for Apple’s iPhone.

 

Although Sharp is a company that produces LCD, it is estimated that Foxconn will invest in Sharp to mass produce OLED.

 

Apple is expected to release OLED equipped iPhone from 2017, and it is known that Samsung Display, strong in OLED, have agreed to supply the initial volume. As Apple has been close with LG in supply and demand of display, some believe that LG Display will become the biggest supplier in future.

 

However, if Apple’s key collaborator Foxconn begins to produce OLED, it could become a strong rival for Samsung and LG.

Sharp Headquarters, Source: Wikipedia

Sharp Headquarters, Source: Wikipedia

 

◆ Suggestion of Foxconn’s Own Brand Set Production Prospect

Foxconn, despite being a contract manufacturer, became widely known with great growth. As such, the company could branch out into producing sets under their own brand name. Furthermore, with the display mass production now possible with the Sharp takeover, this scenario is gaining traction. According to market experts, Foxconn is now able to expand its smartphone and TV set business. As Chinese set companies are rapidly growing to threaten Korean companies, the prospect of Foxconn’s set business cannot be ignored.

 

One display expert explained that as a key collaborator of Apple, Foxconn can successfully enter the smartphone panel market. He further analyzed that with Foxconn’s expertise in set production, their own brand set release is not too much to expect, and that this will be easier with the takeover of Sharp.

Hon Hai Precision, Actively Participating in AMOLED Panel Business?

On September 9, Tera Semicon Corporation announced the agreement with Taiwan’s Hon Hai Precision to supply AMOLED manufacturing equipment worth approximately US$ 79,000 million*. Tera Semicon mainly supplies OLED crystallization equipment for poly-Si and curing equipment

 

Hon Hai Precision is a world leading manufacturing company that began as an electronics component manufacturing company in the 1970s and became a contract manufacturer in the 2000s. Hon Hai Precision is better known to consumers as its subsidiary company as well as its trade name, Foxconn.

 

Hon Hai Precision has been consistently preparing for OLED panel production. Hon Hai Precision’s subsidiary company Innolux took over Chimei, which has technology to mass produce OLED, and in 2013 announced plans to establish OLED R&D center in LCD factory operated jointly with Sharp. Additionally, in September 2014, Hon Hai Precision mentioned that they will actively begin flexible AMOLED panel development aiming to mass produce in 2016.

 

This order for Tera Semicon Corporation is analyzed to be in consideration of Apple’s application of flexible AMOLED panel for iPhone series. Apple is Hon Hai Precision’s best client; of the total manufacturing products iPhone occupies 18% and iPad 17%.

 

At present, Samsung Display and LG Display are the only companies capable of flexible AMOLED panel mass production, with AUO and Japan Display perhaps joining the ranks in the next 2-3 years. With this Hon Hai Precision AMOLED manufacturing equipment order, heated competition for flexible AMOLED panel supply is expected.

 

 

*1 USD = 1,100 KRW

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