投稿

Truly、2018年「フレキシブルOLCD」の量産開始

 

先日7月31日、フレキシブルディスプレイとセンサー用有機電子装置を開発する英国FlexEnableとディスプレイ製造する中国Trulyが技術移転とライセンス契約を締結したと発表した。今回の契約は、FlexEnableのフレキシブルOLCD(Oorganic Liquid Crystal Display)技術を2018年までTrulyの量産に採用することを目標にする。

 

OLCDは長寿命、高輝度、低コストの製造工程で大面積ディスプレイを実現できるディスプレイ技術として注目されている。また、フレキシブルディスプレイを採用した場合、曲率半径が20mm程度まで曲げることができるため、消費者向けの電子機器、スマート機器、自動車、デジタルサイネージなど、様々な分野での活用が期待されている。

 

FlexEnableによると、OLCDは低温工程で製造可能なFlexEnableの柔らかい有機薄膜トランジスタ(OTFT)に 、TACとPETなどの低価格プラスチック基板を用い、従来のTFT LCD生産ラインで製造することができると明らかにした。またOTFTは、アモルファスシリコン(Amorphous Silicon、非晶質シリコン)より優れた電気的特性いを持っており、プラスチックLCDは、Glass-based LCD同様の品質と信頼性を提供し、薄くて軽くて基板が割れない飛散防止特性がある。

 

Trulyは世界初となるOLCD量産開始に向け、中国広東省汕尾市にある従来の生産ラインで製造工程を構築すると知られている。Trulyによる初サンプルは、2018年初の公開予定で、2018年末には量産開始が可能になると見込まれている。

 

TrulyのR&Dセンター総括責任者KK Ho氏は「FlexEnableのOLCD技術は、TFT-LCD産業において画期的な製品で、薄くて軽いだけでなく、耐久性にも優れており、革新的なデザインを開発することができる。Trulyは現在、顧客からフレキシブルディスプレイ、特にウェアラブル機器、スマート家電、電気自動車、自立走行車などに関する問い合わせを受けている。OLCDは大変興味深い技術で、潜在市場規模が大きい」と述べた。

 

中国Visionox、フレキシブルディスプレイはOLEDならではの革新的な技術

3月8日から9月の二日間、UBIリサーチが開催した第3回OLED Korea Conferenceで、中国Visionox Li Lin首席研究員は『Development of Foldable AMOLED Display』をテーマに講演を行った。

 

Li Lin首席研究員は、フレキシブルディスプレイの開発トレンドを説明し、「初期のCRTはオシロスコープ(Oscilloscope)用として開発されたが、フルカラー技術の開発により日常でも使われ始めた。

LCDは当初セグメント方式で開発されたが、半導体技術の発展で、TFT Black PlaneをLCDに適用することにより、スマートフォンから大型テレビまで幅広いサイズで採用されるようになった。

このような新規電子技術と材料技術の統合は、ディスプレイの革新をもたらした。フレキシブルディスプレイ技術は、既存のディスプレイとは異なり、OLEDならではの革新的な技術のひとつである。現在、Visionox内において集中開発している分野だ」と述べた。

また、Visionoxのフレキシブルディスプレイ開発の歴史を紹介しながら、2016年11月に開発されたタッチセンサー(Touch Sensor)を適用した7型折りたたみ式AMOLEDディスプレイのモジュールを見せた。

このモジュールは、180度Out-Folding可能で、40,000回の折りたたみテストに合格したと付け加えた。

 

<タッチセンサーが適用された180度折りたたみ式フレキシブルAMOLEDディスプレイ、出所: Visionox.com>

 

折りたたみ式ディスプレイを開発するためには、TFTの信頼性向上、高強度のOCA、引っ掻きに強く耐久性の良いカバーウィンドウフィルム (Cover Window Film)、厚さを薄くした円偏光板(Circular Polarizer Layer)、タッチパネルを一体化した形など、耐久性に優れているモジュールの厚みを減らすことが重要な課題だと説明した。

一方、Li Lin首席研究員は、フレキシブルOLEDパネルの大量生産問題につき、「結局のところ、歩留まり率の向上にかかっている。しかし、今はまだ、大量生産できる技術と経験が足りない」と述べながら、「他のレイヤーと結合させる形を検討している」と答えた。

最後にタッチパネルの開発に関する質問には、「様々な技術があると思うが、オン・セル(On-Cell)技術を検討している。材料としては、メタルメッシュ(Metal Mesh)が適切な対策になると思われるが、まだ具体的な計画はない」と述べた。

次世代フレキシブルOLEDの常用化を成功させる鍵となるのは?

 

 

第3回OLED KOREA CONFERENCEでサムスンディブプレイのキム・テウン首席研究員は『Flexible Display: Application & Technical issue』をテーマに発表を行った。

キム首席研究員は「Technical Breakthrough(技術革新)・New Application(新しいアプリケーション)・Strategic Partnership(戦略的パートナーシップ)」三つの要素がフレキシブルOLEDの常用化を成功に導く鍵となるものだと強く述べた。

 

キム首席研究員は、第一の鍵となる「Technical Breakthrough(技術革新)」には、ウィンドウズの耐久性向上と有機/有機材料の表面コーティング、低抵抗にフレキシブルな電極材料を使用したタッチパネル、レイヤー数の減少及びフレキシビリティのカプセル化(encapsulation)、フレキシブルで頑丈なTFT材料が求められている低ストレス構造のバックプレーンといった4つの重要なポイントがあると述べた。

 

第二の鍵となる「New Application(新しいアプリケーション)」は、生活や健康(Life&Health)・交通(transportation)・壁面ディスプレイ(wall display)・モノのインターネット(IoT)・サイネージやパブリックディスプレイ(signage& PID)・教育(education)など、様々な分野に拡大していくべきだと説明した。フレキシブルAMOLEDの特徴は、自由なデザインで靴、時計、眼鏡などの様々な分野に取り入れられ、Rollable(丸められる)は小型でポータブルの便利性を持ちながらも広い画面に表示できる最適なディスプレイと語った。また、オートモーティブも過酷な環境で寿命の問題など、まだ遠い話ではあるが、AMOLEDを活用すれば様々なアプリケーションを作り出すことができると強調した。

 

最後にキム首席研究員は第三の鍵として、パネルや材料、装備、産学研との連携、つまりコミュニケーション・コラボレーション・コンフィデンスなどを通じて双方にとって有益な戦略が必要だと述べながら発表を終えた。

 

UBIリサーチが発刊した『フォルダブル(Foldable)を実現するための重要なポイントと市場分析報告書』によると、サムスン電子はフレキシブルOLEDを活用、優れたデザインの採用で、スマートフォン市場に成功的に参入した。それにより他メーカーもプレミアムスマートフォン市場で競争力を高めるために、フレキシブルOLEDを積極的に取り入れようとすると予測される。2020年、フレキシブルAMOLEDパネル(スマートウォッチ用含む)は約10億台規模まで成長すると見込まれる。

Now is the Time to Invest for OLED to be the Next Generation Display

By Hyun Jun Jang

 

이창희

 

 

On December 10, a seminar specializing company bizocean held ‘2016 Next Generation Display’s Latest Trend and Cutting Edge Industry Application Issues and Business Creation Seminar’ in Korea Technology Center. Professor Changhee Lee of Seoul National University, the first speaker of the seminar, announced that as OLED will become the technology for future display, now is the time for investment by the companies.

 

Lee reported that the display follows camera’s resolution, and although resolution has been developed up to UHD, he forecast that it will advance further. He also added that higher the resolution, the display performance that consumers demand will increase.

 

Regarding the current display market status, Lee explained that as the LCD’s margin is falling the market has to turn to OLED, but it is still expensive and capacity is low. Additionally, from the way consumers are still using the term liquid crystal regarding Samsung’s AMOLED smartphone, Lee speculated that people have difficulty in distinguishing between LCD and OLED. He told the audience that the industry should inform the public of the OLED’s differences from LCD through transparent, flexible displays that show OLED’s superior traits, and open the market through product differentiation strategy.

 

For the future display, Lee pointed out printing OLED. He explained that although printing OLED’s lifetime, particularly blue’s, falls short compared to vacuum evaporation, it is estimated to reach commercialization stage after 2-3 years. Despite the flaws in terms of materials, Lee reported that the advantages such as reduced production cost, fast tact time, and material usage efficiency will lead to the opening of the market. For these reasons, Samsung and LG are carrying out development.

 

Lee forecast that LCD, in its maturity stage of the industry life cycle, will lead the market for a while, but OLED technology will rapidly evolve and become the focus of the next generation display market. Regarding OLED TV, Lee mentioned that large area OLED mass production through printing technology is urgent in order to achieve price competitiveness. At present, OLED’s capacity is less than 1/100 of LCD. As such, even if there is demand, supply may not be able to meet it and Lee suggested the need for investment to the companies. He added that if there is low supply when the number of customers is high, the opening of the market could be delayed.

 

이창희2

Display Market Forecast Source: Professor Changhee Lee Presentation Material

 

Lee mentioned QLED as another future display technology. QLED has the same structure as OLED but uses quantum dot as the emitting materials, changing colors through different sizes. Lee reported that the color gamut is high as the wavelengths are shorter than OLED emitting materials. Also as the same material is used, QLED has an advantage of reduced material production cost and development of micro display with 2,000 ppi is complete. However, Lee added that as the lifetime is nowhere near sufficient, commercialization stage is still far away.

Professor Jang-Ung Park of UNIST Discusses Transparent Electrode’s Present and Future

During the International Advanced Materials & Application Technology Expo (November 25-27), Professor Jang-Ung Park of Ulsan National Institute of Science and Technology (UNIST) gave an in-depth lecture on transparent electrode’s new technology and research results under the presentation title of ‘Technology Trend and Development Direction of High Performance Transparent & Stretchable Electrodes Using Graphene and Ag Nanowire Complex’.

 

Transparent electrode is an electronic component with usually ≥80% transparency, and sheet tension of ≤500Ω/ㅁ of conductivity. This technology is widely used in electronics including LCD front electrode and OLED electrode in display, touchscreen, solar cell, and optoelectronic device.

 

Park explained that the main market for transparent electrode is display and touchscreen, and announced that the transparent electrode market is to grow into US$4,800 million in 2020 from 2015’s US$ 3,400 million.

 

The electrode materials that is mainly being used at present is ITO (indium tin oxide) film produced through evaporation or sputtering. ITO’s merits include good conductivity from the low sheet tension and suitable for mass production. However, China is the main producer of the rare main material, indium, and has a drawback of high processing temperature. As such, research for indium replacement is continuing.

 

Graphene, CNT (carbon nano tube), Ag nanowire, and metal mesh are some of the materials that are in the spotlight as ITO replacement. However, Park emphasized that transparent electrodes that are being developed at present have difficulty in surpassing ITO in terms of electronical and optical properties. Instead, he explained that as the display shape changes, the replacement material can be used for displays where ITO cannot be applied.

 

At present, ITO is being used as the main electrode material for flat display. However, its weakness against mechanical stress and limitation in flexibility led to some views that flexible display application will be difficult. Regarding this Park explained that thickness of substrate is more important than ITO’s traits for display’s curvature radius and therefore if substrate becomes thinner, ITO can be applied even to foldable display as well as flexible. He added that although folding the display is acceptable, stretchable display is impossible as the properties are destroyed when pulled.

 

Park emphasized that in order for the wearable display market, including the smartwatch market, to grow, the comfort of the user is important. He reported as a human body does not conform to a specific curvature radius, to improve the user comfort, stretchable panel that can bend in diverse directions is a necessity. For this to be possible, transparent electrode that can replace ITO is required.

 

For example, watch shaped application can be replaced with stretchable display up to the strap part that wraps around the wrist. Glasses shaped application can have stretchable display for curved areas such as lenses. Also, within textiles industry, research into smart textiles through electronic circuit application is continuing.

 

As the transparent electrode that can replace ITO, Park suggested graphene and Ag nanowire complex. Ag nanowire reduces high sheet tension of graphene, and graphene prevents Ag nanowire’s oxidization, complementing each other. Park revealed that ≥90% transmittance and ≤30Ω/ㅁ was achieved through research. He emphasized as stretchability increased to 100%, it is suitable for stretchable display.

 

According to Park, transparent electrode can be applied to transparent stretchable sensor and transparent TFT as well as display. With confirmation of continued research regarding this issue, Park concluded his presentation.

Samsung and LG’s Shared Vision for OLED

On the first day of OLEDs World Summit (October 27-29) held in Berkeley, USA, Samsung Display and LG Display gave their talks back to back. Samsung Display’s Vice President Chang Hoon Lee and LG Display’s Joo Soo Lim discussed their thoughts on OLED under the titles of ‘The Future of OLEDs’ and ‘A Future Game Changer’ respectively.

Samsung Display’s Lee, who gave his presentation first, reiterated Samsung Display’s leadership position in the mobile market and how Samsung Electronics’ recent mobile display reflects this. Comparing RGB pixel structure and their own diamond pixel structure, Lee drew comparison between human eyes and diamond pixels; due to cell distribution in eyes, humans are more sensitive to green colors and that diamond pixels reflect this by having twice as many green subpixels as blue and red ones. The diamond pixels also maximize the sub-pixel packing and increases the PPI.

Regarding the advantages of OLED display, Lee gave 2 examples using Samsung Electronics’ latest smartphone models. Utilizing the fact that selective control of each pixel is possible in AMOLED displays, Samsung provided Vision Aid to help people with color blindness. OLED’s ability to achieve total black is used in Super Dimming function where screen brightness can be reduced to 2nits to be used in the dark environment.

LG Display’s Lim revealed that an adult in the US spends 9 hours 40 minutes a day on average looking at one form of display or another. Highlighting the need and importance of quality display, Lim also discussed advantages of OLED display over LCD such as total black, 3D effects, and color gamut.

As the future OLED display, Both Lee and Lim placed slightly more emphasis on flexible (plastic) OLED than transparent or mirror display. Samsung Display discussed requirements necessary for a successful flexible display in more depth touching on the need for suitable cover window, flexible touch (sensor), flexible encapsulation, and flexible backplane. On the other hand, LG Display discussed flexible display’s design freedom and its influences on the wearable, mobile, and automotive markets. Lim also placed much importance on how flexible OLED can be used in virtual reality display market. The 2 speakers ended their talks affirming the need for new display market and innovation through OLED technology and new applications.

The presentations given by the 2 apparent leaders in the OLED display industry were remarkably similar with both speakers underlining major points of OLED in broad strokes. The need for solutions for future OLED, whether it be flexible, transparent, or mirror display, through innovation and technological advances is an absolute truth if not maybe too obvious. There also may be some comfort to be had in the shared vision within the OLED community. However, it is also a fact that numerous attendees of the conference commented on the similarities of the 2 presentations and the lack of any surprises.

Attention Focused on Silver Nanowire as Key Material for Display

At IPEC 2015 (International Printed Electronic Conference), held on September 1, Professor Sang-Ho Kim of Kongju National University announced that silver nanowire technology is in initial stages of commercialization and will become display market’s key material.

 

Kim reported that when the bending radius of flexible display is reduced, 2 key issues occur with silver nanowire used as TSP (touch screen panel) material. First, the wiring that are crossed when bending is loosened as can be seen in figure 1. Due to this effect the bending stability decreases.

Fig. 1, Source: Professor Sang-Ho Kim, IPEC 2015

Fig. 1, Source: Professor Sang-Ho Kim, IPEC 2015

 

 

Kim explained that this effect can be solved by welding the two wires as shown in figure 2 using thermal annealing technology, laser process, and IPL photo-sintering technology.

 

Fig 2, Source: Professor Sang-Ho Kim, IPEC 2015

Fig 2, Source: Professor Sang-Ho Kim, IPEC 2015

 

 

Another issue is a decrease in contact stability between nanowires at stress points when bending radius is reduced as shown in figure 3.

 

Fig 3, Source: Professor Sang-Ho Kim, IPEC 2015

Fig 3, Source: Professor Sang-Ho Kim, IPEC 2015

 

 

During the presentation, Kim explained that this can be solved through undercoating process. This process involves mixing 2 polymers with different Tg (glass-transition temperature) and layering it as in figure 4, and placing TSP on top.

 

Fig 4, Source: Professor Sang-Ho Kim, IPEC 2015

Fig 4, Source: Professor Sang-Ho Kim, IPEC 2015

 

 

Silver nanowire has benefit of being more flexible and less resistant compared to transparent electrode material, ITO. As such, it was spotlighted as TSP material most suitable for flexible OLED. Nonetheless, silver nanowire has been considered to fall behind ITO in panel mass production unit cost in display market.

 

However, haze effect which happens when sunlight is reflected off the silver nanowire TSP has been solved recently, and new touch technology that requires improved TSP functions, such as post-touch technology, has been developed. Accordingly, products that use silver nanowire are increasing despite the unit cost difference.

 

Kim reported that as TSP sheet resistance can be reduced through undercoating and welding technology and greatly increase bending stability, it is estimated that silver nanowire’s marketability will grow for flexible display.